use of the optimum materials
competent and qualified advice
reliable clearing and delivery
more than 35 years of experience
Home / Products / UKB-Special tools / UKB-Full serivce for special tools

UKB-Full serivce for special tools

 

CONSTRUCTION AND DEVELOPMENT
 
Software MEGACAD 2D/3D   Software SolidWorks 3D
               
 
Software CIMATRON 3D   Software CIMATRON 3D NC - programming
               
After receiving the order the offered concept will be specified and will be presented to you by a drawing for acceptance/model. After the approval we prepare the production plans and drawings.

 

WIRE ERODING
       
 
         
   

TECHNICAL INFORMATION:

2 Wire eroding machines

Traverse path:
    X = 600 mm
    Y = 400 mm
    Z = 300 mm
         
To determine the optimum bending contour, a sample tool will be produced. After sampling took place this contour will be transmitted to the serial tool.

 

 

CNC-TURNING
         
 
         
   

TECHNICAL INFORMATION:

1 CNC- turning machine
Traverse path:
     X = 307,5 mm
     Y =      60 mm
     Z = 1.140 mm
         
Due to a 6-sided complete machining with counter spindle and Y-axis, the CNC-turning can be precisely performed according to the specific requirements.

 

 

CNC-MILLING

         
 
         
    TECHNICAL INFORMATION:

20 CNC-milling machines
Traverse path:
    X = 6.000 mm
    Y = 1.250 mm
    Z = 1.600 mm
Simultaneous 5-axis processing
Fully programmable b-axis +- 100°
Rotary table Ø1050 mm
         
The components are machined according to the production drawing on our CNC-milling machines. Using 5-axis processing even complex tool contours can be produced.
With the latest machines to the best results!



CNC-GRINDING

         
                   
         
   

TECHNICAL INFORMATION:

7 CNC-profile grinding machines
3 CNC-flat grinding machines
Traverse path:
    X = 6.000 mm
    Y = 800 mm
    Z = 800 mm
         
The bending contour and the active surfaces of the special tool will be precision ground. For precise tasks we are perfectly equipped!

 

 

LASER HARDENING

 

 
In accordance to the purpose, the tools will be laser hardened, through hardened or nitrated.

 


LASER MARKING

 

 
Customer-specific marking such as internal tool-numbers, can be realised flexible.

 


ASSEMBLY OF THE SPECIAL TOOL

 

 
The single componets will be assembled and aligned to each other.



TEST BENDING

 

 
Finally the functional test will be done with your sample sheets.
Test bendings will be performed on our press brake (L = 4050 mm, press force 3200 kN) at the UKB-test center.

 


QUALITY CHECK

 

 
The complete production process is accompanied by continuous quality controls, such as 3D-measuring and hardening tests.

 

 

 

use of the optimum materials
competent and qualified advice
reliable clearing and delivery
more than 35 years of experience