use of the optimum materials
competent and qualified advice
reliable clearing and delivery
more than 25 years of experience

UKB-Full serivce for special tools

 

CONSTRUCTION AND DEVELOPMENT

 

Software MEGACAD 2D/3D Software SolidWorks 3D
   
Software CIMATRON 3D Software CIMATRON 3D NC programming
   
After receiving the order the offered concept will be specified and will be presented to you by a drawing for acceptance/model. After the approval we prepare the production plans and drawings.

 

 

WIRE ERODING

 

   
 

     TECHNICAL INFORMATION:

  • 2 Wire eroding machines
  • Traverse path:
    X = 600 mm
    Y = 400 mm
    Z = 300 mm
To determine the optimum bending contour, a sample tool will be produced. After sampling took place this contour will be transmitted to the serial tool.

 

 

CNC-MILLING

 

   
   
       
   

     TECHNICAL INFORMATION:

  • 18 CNC-milling machines
  • Traverse path:
    X = 6.000 mm
    Y = 1.250 mm
    Z = 1.600 mm
  • Simultaneous 5-axis processing
  • Fully programmable b-axis +- 100°
  • Rotary table Ø1050 mm
   
The components are machined according to the production drawing on our CNC-milling machines. Using 5-axis processing even complex tool contours can be produced.
With the latest machines to the best results!
   

 

 

CNC-GRINDING

 

   
   
       
 

     TECHNICAL INFORMATION:

  • 5 CNC-profile grinding machines
  • 2 CNC-flat grinding machines
  • Traverse path:
    X = 5.000 mm
    Y = 800 mm
    Z = 700 mm
   
       
The bending contour and the active surfaces of the special tool will be precision ground. For precise tasks we are perfectly equipped!

 

 

 

LASER HARDENING

 

 
In accordance to the purpose, the tools will be laser hardened, through hardened or nitrated.

 

 

LASER MARKING

 

 
Customer-specific marking such as internal tool-numbers, can be realised flexible.

 

 

ASSEMBLY OF THE SPECIAL TOOL

 

 
The single componets will be assembled and aligned to each other.

 

 

TEST BENDING

 

 
Finally the functional test will be done with your sample sheets.
Test bendings will be performed on our press brake (L = 4050 mm, press force 3200 kN) at the UKB-test center.

 

 

QUALITY CHECK

 

 
The complete production process is accompanied by continuous quality controls, such as 3D-measuring and hardening tests.

 

 

 

By using our website, you agree to the usage of cookies to help us make this website better. Hide this message More on cookies »
use of the optimum materials
competent and qualified advice
reliable clearing and delivery
more than 25 years of experience